How the Type G Gate Worked

apollo 3 input NOR gate
An image of the silicon die inside the Type G 3 input NOR gate used to power the Apollo Guidance computer.

Previously I went through the three input NOR gate that ran the Apollo Guidance Computer and how the circuit works. Previous to that I also told the story of how this chip partially funded Silicon Valley as we know it today. This post builds on that and goes through how the silicon works, and the simplicity of the circuit. Quite a famous image of the chip, fairly detailed image of the silicon inside the device spurred on this post, and taught me lots about silicon that I want to pass on.

apollo 3 input NOR gate schem annotated
The schematic of the 3 input NOR gate. From the schematic of the Apollo Guidance Computer. Annotated with my own designators for reference.

The above schematic of the 3 input NOR gate is also shown in previous posts. It is from the NASA Apollo Guidance Computer schematic, but I have annotated it so that I can reference to specific parts. It is a handy schematic considering it was right at the start of the development of semiconductors. The first image in the post is the best image of the silicon, but is not very big. The biggest image I can find is not quite as sharp, but is much better to annotate, it is the same chip. The first annotation shows the pinout of the device, and how those pins actually connect to the pins.

apollo 3 input NOR pin out
The silicon of the 3 input NOR gate with annotations to show which pin is connected. The pin numbers are from the schematic.
Showing how pins are connected
An image showing how the pins coming off of the silicon are connected into pins of the flat pack.

The noted parts of the above images are pins 5 and 10, and are the starting points to deciphering the layout. If you look at pin 5 and 10 on the schematic, they correspond to GND and power respectively. They are the only pins that are shared between both NOR gates. Apart from that the two sides look remarkably similar, and are basically a mirrored version. To figure which is ground and which is power, the resistors need to be taken into account.

apollo 3 input NOR gate resistors
The resistors on the silicon of the device. Shown above as brown lines they are P doped silicon that act like a resistor.

The above image shows the resistors found on the device. They tend to just be a thin section of P doped silicon, and above connect two sections of aluminum to form a resistor. It is also noted that there is big section of brown surrounding the whole circuit. Although it functions like a resistor and is made in the same way, it is puterly for ESD purposes, protecting the circuit. This big ring also is a big hint that it is connected to ground (pin 5). the second hint is that GND has no resistors attached to it on the schematic, but power has two. They are R1 and R2, connecting to pin 9 and 1 respectively, and are pull up resistors. Pin R3 to R8 are simply the base resistors for the transistors. They are all roughly the same size, and are there are 6 of them. The transistors are also fairly obvious in the centre of the silicon.

apollo NOR gate transistors
The centre silicon from the Apollo 3 input NOR gate. The transistors have been shown, and the collector, base and emitter also shown,

The above image is showing the heart of the device. the 6 transistors that make it resistor-transistor logic. As you can see in the above image, all the collectors are connected together, connected to pins 1 and 9. If you look closely, the base and emitter of each transistor sit inside a brown section like the resistors. This is P doped silicon and forms the base-emitter junction. This allows the base and emitter to sit anywhere within that P doped silicon detection to work. This means that the transistors do not conform to the standard Collector-base-emitter topology. All of the emitters are also connected together via the aluminium placed on the top, but the P doped sections of each device are seperate. As all the transistors of each device have common emitters, it doesn’t matter that they are all connected together, by design, only one of the transistors needs to be on for it to function.

Ken Shirriff transistor side view
A great image showing how the transistor works from a side view by Ken Shirriff.

The above image found on Ken Shirriff’s blog shows how the transistor works with the emitter and base in the P doped silicon. I may do some more posts about it, but his blog is a great place to find more information on silicon reverse engineering.

Electronics world 1963
A cutout from electronics world in 1963 showing the new process of planar technology. This method was used to make the NOR gate.

The above image is an interesting one I found while researching this chip. A section in electronics world 1963 showing how micrologic is made. The type G chip was part of the second batch of micrologic circuits. This section was useful to see how silicon was actually manufactured, and in some ways, still is today.

Atlas V Launches InSight

Atlas V on the pad
The Atlas V on the launch pad at vandenberg AFB in California, Credit: ULA flickr.

At 11:05 UTC on May 5th 2018 the forth Atlas launch of the year launched the long awaited InSight mission on a course for mars. Launching from Vandenberg Air Force Base the AV-078 (the launch designation) was an Atlas V in 401 configuration. It was the first interplanetary launch from the west coast of the United States. Liftoff of the Atlas V with a 4m payload fairing was from Space Launch Complex 3 East.

Sam Suns first tweet
An awesome photo of the launch that blew up on twitter, taken from the sky. Credit @BirdsNSpace on Twitter.

The rocket had one main payload, the InSight Mission and two CubeSats. InSight (Interior Exploration using Seismic Investigations, Geodesy and Heat Transport) is a robotic lander designed to study the interior of the planet Mars.  I weighed 694 kg at launch, including a 425 kg fueled lander. The lander carries a probe that will be hammered 15m into the Mars surface, a seismometer, a magnetometer (first expected to land on the surface of Mars), a laser reflector, along with other instruments. The lander also has a robotic arm to move payloads around, but there will be another post in the future discussing the instruments in more detail. The two CubeSats on board are known as MarCO-A and MarCO-B, each weighing about 13.5 kg. They will fly by Mars while conducting a data relay experiment with InSight.

Insight Fairing
The 4m payload fairing on top of the Atlas V containing the InSight payload. Credit: ULA Flickr.

The design of InSight was developed from the 2008 Phoenix Mars Lander. The previous lander was launched on Delta 2 rockets compared to the Atlas V, both built and launched by the United Launch Alliance. The Atlas V does have excess capability for the mission (slightly overkill) but this allowed it to be launched from Vandenberg AFB. Previous solar orbit missions (like this one) were launched from the Cape to gain the site’s eastward earth rotational velocity. Vandenberg launches have to fly south or westerly direction across the Pacific Ocean. InSight was originally planned to launch in 2016 but was delayed to 2018 due to the main instrument failing.

Liftoff od Insight
The Atlas V lifts off, unfortunately the fog rolled in so very few great shots were taken by the remote cameras. Credit: ULA Flickr.

AV-078 started on a 158 degree azimuth, aiming towards a 63.4 degree Low Earth Parking Orbit. The LOX/RP-1 fueled RD-180 powered first stage fired for 4 minutes and 4 seconds. The Centaur’s RL10C-1 LOX/LH2 engine then fired for 8 minutes and 48 seconds to reach the parking orbit. It then coasted for 65 minutes and 40 seconds then performing a second, 5 minute and 23 second burn to accelerate into a trans-Mars solar orbit. Insight separated 9 minutes after at about T+1 hour, 33 minutes and 19 seconds. The CubeSats separated shortly after.

Aaron Colier Atlas V launch
An awesome long exposure shot of the launch taken by Aaron Collier. From roughly 85 miles away. Credit @aaroncollier96 on Twitter.

The Exoplanet Hunter TESS Launched by Falcon 9

TESS taking off
The Falcon 9 taking off from SLC-40 at Cape Canaveral with TESS on board. Credit: SpaceX Flickr.

On April 18th, 2018 at 22:51 UTC a Falcon 9 took off from Launch Complex 40 at Cape Canaveral AFB. Aboard was NASA’s latest research satellite TESS. A mission that cost $337 million, Transiting Exoplanet Survey Satellite (TESS)  is the latest in a line of space based observatories that are set to launch this decade. Launched into an arching elliptical orbit that will take the spacecraft over two thirds of the distance to the moon. The first stage of the Falcon 9 landed on the autonomous drone ship Of Course I Still Love You to be refurbished and reused.

falcon 9 engines
The sheer power of the Falcon 9’s nine Merlin 1D engines produce an awesome inferno. You can clearly see the 45 written on the side as the booster designator. Credit @marcuscotephoto on Twitter.

After a 5 day checkout of the spacecraft, basically a hardware check, the ground controllers will switch on the TESS cameras. TESS is designed to scan around 85% of the sky during the two year mission, with astronomers estimating as many as 20,000 new planets could be found. It plans to build on discoveries made by NASA’s Kepler telescope which was launched in 2009 to find earth like planets. TESS carries four 16.8-megapixel cameras, and will look for dips in light coming from 200,000 preselected nearby stars. The four cameras cover a square in the sky that measures 24 x 24 degrees, wide enough to fit the Orion constellation into a single camera. the cameras together study a set area of sky for 27 days before staring at the next section.

TESS orbit
An illustration of the orbits that TESS will go through to get to the final orbit P/2. Credit: NASA.

The orbit TESS is being launched into is known as P/2, and requires time and finesse to reach. TESS will slingshot by the moon at a distance of around 5,000 miles (8,000 kilometers), using gravity to reshape its orbit, increasing the satellite’s orbital perigee, or low point, to the final planned altitude of around 67,000 miles. After the lunar flyby, the high point of the satellite’s elongated orbit will stretch well beyond the moon, and another thruster firing will nudge TESS into its final orbit in mid-June. Science data is planned to start in july, with the first year of the two year campaign aimed at the stars in the southern sky. TESS has been built to have enough fuel to last 20 or 30 years, assuming funding by NASA and the components on board continue to function correctly.

the TESS telescope
The TESS satellite before launch, the four cameras can be seen on the top of the spacecraft; Credit: NASA.

Each of TESS’s cameras have four custom built re-sensitive CCD sensors designed and developed by MIT’s Lincoln Laboratory. The sensors are claimed to be the most perfect CCD’s ever flown by a science mission. The lenses used by the cameras are only about 4 inches (10mm) wide, meaning it has a fairly low light collecting power compared to other space telescopes. The James Webb Space Telescope for example launching in 2020 had a 21.3ft (6.5m) primary mirror, although the satellite has cost over $8 billion to make. TESS is a bit like a finder telescope, it will lay a bedrock for future missions such as Webb and ground based observatories to make better readings. It gives a good idea of the best places to look, where the most likely exoplanets are.

launch of TESS
The Falcon 9 launching the Transiting Exoplanet Survey Satellite to an orbit of P/2. Credit: SpaceX Flickr.

TESS works by looking at a star, in this case mainly M-dwarf stars, which are cooler than our sun. They are also known as red dwarfs and make up most of the stars in our galaxy. When a planet goes in front of the star the light received by TESS “dips” and changes slightly in colour. This change in the light it receives can tell scientists alot about the size of a planet, and other things like density and velocity. They expect TESS to find between 500 and 1,000 planets that are between one and three times the size of Earth, and 20,000 planets the size of Neptune or Jupiter. The readings will give a good idea of where to focus on and ‘follow up’ on future missions. Then missions such as JWST can probe and use more complex tools to find information such as atmospheric composition, and whether they could be habitable.

long exposure TESS
A long exposure of the Falcon 9 taking off over the SpaceX hangar at Cape Canaveral. Credit: SpaceX Flickr.

The Falcon 9 used was a v1.2 with designation F9-54. It used a brand new “Block 4” first stage. The booster designated B1045 has a clear 45 written on the side in some of the close up booster images. The fist stage boosted for 2 minutes and 29 seconds, then detaching and slowing itself down. The booster landed downrange on the autonomous drone ship “Of Course I Still Love You”. The first successful drone ship landing since October 2017. A total of 24 Falcon 9 or Falcon Heavy booster stages have now been recovered in 30 attempts. Four of which were on “Just Read The Instructions” off the coast of California, ten at Cape Canaveral Landing Zone 1 and 2, and nine on the autonomous drone ship “Of Course I Still Love You” off the Florida Coast. 18 first stages have been recovered, 11 of which have flown twice, five have been lost during their second flight. B1045 was the last brand new “Block 4” Falcon 9 booster.

TESS taking off
An awesome photo of a Falcon 9 taking off from across the water, a perfect day for pictures! Credit: SpaceX Flickr.

To find similar photos, and to buy reasonably priced prints of some of the above visit www.marcuscotephotography.com

The NOR Gate That Got Us To The Moon

Type G micrologic
The Fairchild Type ‘G’ Micrologic gate for the Apollo Guidance Computer – this is the flat pack verison

In a previous post I talked about how the going to the moon kick started the silicon age. If you haven’t read it, it is short but really interesting story about how NASA made Integrated circuits cheap, and partially funded what we now know as Silicon Valley. In this post I am going to take a slightly closer look at the circuit that ran the famous type “G” Micrologic gate that ran the Apollo Guidance Computer.

apollo 3 input NOR gate
The official NASA schematic of the Type G micrologic gate found in the Apollo Guidance Computer

As you can see in the above image, the circuit was not particularly complicated. You have to remember that this is very early logic, before CMOS or NMOS or any other fancy IC technologies. This is basically two 3 input NOR gates, they both run off the same power, with pin 10 at the top, and the negative which was likely ground being shared on pin 5. The output for the left NOR gate is pin 1, and the output for the right is pin 9. The three inputs for the left are pins 4, 2 and 3, with the right having pins 6, 7, and 8 as inputs. Simply put, the output is “pulled” high to power when all the inputs are OFF. The resistor between pin 10 and pin 1 (or 10 and 9) are a simple pull up resistor as you would find in most electronic circuits. As expected with a NOR gate, the output will be only be ON when all the inputs are OFF. When any of the inputs are ON the output of that gate will be pulled to ground. One two, or all the inputs can be on, but it just needs one to turn OFF the output. The resistors going into the base of the transistor are just to limit the current.

3 input NOR
My breadboarded version of the 3 input NOR gate, it is made with BC547 transistors and a DIP switch. the output has been inverted with the LED.

I made a simple recreation of this circuit using BC547 NPN transistors, but most NPN transistors would work, these were ones I found in my parts box. As you can see in the image above, I have made it on a breadboard, with the inputs being a DIP switch attached to the power (5V in this case). The base resistors for the transistors are 1K and the pull-up to 5V is a 10K. I recommend making up this circuit if you want to learn a bit more about logic, and is a cheaper method than going out to buy 74 series logic chips! As you can see in the images there are a number of states that I showed the circuit in, and notice that if any of the switches are on, the circuit turns on, this is slightly against what I mentioned earlier, but thats due to the output LED using the transistor as a current sink, not a source, so the output is inverted. Basically, when the output is 0 the LED turns on. The only time the LED is off (output high) is when no switches are on, meaning all the transistors are off.

apollo 3 input NOR gate
An image of the silicon die inside the Type G 3 input NOR gate. We will be going through how the layout works in a future post.

The final point for this post is why the circuit is actually quite inefficient. Modern logic is amazingly low power compared to this. One of the biggest issues is that it is always taking power in some way. When the inputs are off, there is still some leakage through the pull up resistor, when an input is on, then there is current going through the resistor to ground. Also, by the nature of the transistors there is always parasitic leakages, and inefficiencies in the process. They are only small numbers, but the AGC used over 3000 of these circuits, so the small leakages soon add up to draw some hefty power needs, especially for battery powered operations.

If you enjoyed this post, take a look at the rest of my blog, there is lots about space, electronics and random history. I am always open to ideas and feedback, and where is best to post links to my posts.

Explorer 1 and the Van Allen Story

On February 1st, 1958 at 03:48 UTC (January 31st at 22:48 EST), the first Juno booster launched Explorer 1 into Low Earth Orbit. It was the first satellite to be successfully launched by the United States, and the third ever, after Sputnik 1 and 2 in 1957. Launched from the Army Ballistic Missile Agency’s (ABMA) Cape Canaveral Missile Annex in Florida, now known as Launch Complex 26. The launch played a pivotal part in the discovery of the Van Allen Belt, Explorer 1 was the start of the Explorer series, a set of over 80 scientific satellites. Although sometimes looked over in the history of space, it guided the US space program to what it eventually became.

William Hayward Pickering, James Van Allen, and Wernher von Braun display a full-scale model of Explorer 1 at a crowded news conference in Washington, DC after confirmation the satellite was in orbit.

In 1954 The US Navy and US Army had a joint project known as Project Orbiter, aiming to get a satellite into orbit during 1957. It was going to be launched on a Redstone missile, but the Eisenhower administration rejected the idea in 1955 in favour of the Navy’s project Vanguard. Vanguard was an attempt to use a more civilian styled booster, rather than repurposed missiles. It failed fairly spectacularly in 1957 when the Vanguard TV3 exploded on the launchpad on live TV, less than a month after the launch of Sputnik 2. This deepened American public dismay at the space race. This lead to the army getting a shot at being the first american object in space.

The launch
Launch of Jupiter-C/Explorer 1 at Cape Canaveral, Florida on January 31, 1958.

In somewhat of a mad dash to get Explorer 1 ready, the Army Ballistic Missile Agency had been creating reentry vehicles for ballistic missiles, but kept up hope of getting something into orbit. At the same time Physicist James Van Allen of Iowa State University, was making the primary scientific instrument payload for the mission. As well this, JPL director William H. Pickering was providing the satellite itself. Along with Wernher Von Braun, who had the skills to create the launch system. After the Vanguard failure, the JPL-ABMA group was given permission to use a Jupiter-C reentry test vehicle (renamed Juno) and adapt it to launch the satellite. The Jupiter IRBM reentry nose cone had already been flight tested, speeding up the process. It took the team a total of 84 days to modify the rocket and build Explorer 1.

Preparing the explorer 1
Explorer 1 is mated to its booster at LC-26

The satellite itself, designed and built by graduate students at California Institute of Technology’s JPL under the direction of William H. Pickering was the second satellite to carry a mission payload (Sputnik 2 being the first). Shaped much like a rocket itself, it only weighed 13.37kg (30.8lb) of which 8.3kg (18.3lb) was the instrumentation. The instrumentation sat at the front of the satellite, with the rear being a small rocket motor acting as the fourth stage, this section didn’t detach. The data was transmitted to the ground by two antennas of differing types. A 60 milliwatt transmitter fed dipole antenna with two fiberglass slot antennas in the body of the satellite, operating at 108.3MHz, and four flexible whips acting as a turnstile antenna, fed by a 10 milliwatt transmitter operating at 108.00MHz.

Explorer 1 parts
A diagram showing some of the main parts of the Explorer 1 satellite

As there was a limited timeframe, with limited space available, and a requirement for low weight, the instrumentation was designed to be simple, and highly reliable. An Iowa Cosmic Ray instrument was used. It used germanium and silicon transistors in the electronics. 29 transistors were used in the Explorer 1 payload instrumentation, with others being used in the Army’s micrometeorite amplifier.  The power was provided by mercury chemical batteries, what weighed roughly 40% of the total payload weight. The outside of the instrumentation section was sandblasted stainless steel  with white and black stripes. There were many potential colour schemes, which is why there are articles models and photographs showing different configurations. The final scheme was decided by studies of shadow-sunlight intervals based on firing time, trajectory, orbit and inclination. The stripes are often also seen on many of the early Wernher Von Braun Rockets.

NASM flight spare
The flight ready spare of the Explorer 1, now shown at the National Air and Space Museum.

The instrument was meant to have a tape recorder on board, but was not modeled in time to be put onto the spacecraft. This meant that all the data received was real-time and from the on board antennas. Plus as there were no downrange tracking stations, they could only pick up signals while the satellite was over them. This meant that they could not get a recording from the entire earth. It also meant that when the rocket went up, and dipped over the horizon, they had no idea whether it got into orbit. Half an hour after the launch Albert Hibbs, Explorers System designer from JPL, who was responsible for orbit calculations walked into the room and declared there was a 95% chance the satellite was in orbit. In response, the Major snapped: “Don’t give me any of this probability crap, Hibbs. Is the thing up there or not?”.

Explorer 1 Mission Badge
The official JPL mission pac=tch for the Explorer 1 mission.

The instrument was the baby of one of Van Allens graduate students, George Ludwig. When he heard the payload was going into the Explorer 1 (and not the Vanguard) he packed up his family and set off for JPL to work with the engineers there. He has a good oral history section on this link, talking about designing some of the first electronics in space. He was there watching the rocket launch and waiting for results. From the Navy’s Vanguard Microlock receiving station they watched the telemetry that reported the health of the cosmic-ray package. The first 300 seconds were very hopeful, with a quick rise in counting rates followed by a drop to a constant 10-20  counts per second, as expected. The calculations told them when they should hear from the satellite again, but 12 minutes after the expected time, nothing showed up but eventually, after pure silence, Explorer 1 finally reported home.

The Van Allen Belt
This diagram showcases the Van Allen belts, which were first detected by instruments aboard Explorer 1 and Explorer 3. The Van Allen belts were the first major scientific discovery of the space age.

Once in orbit, Explorer 1 transmitted data for 105 days. The satellite was reported to be successful in its first month of operation. From the scientist point of view, the lack of data meant the results were difficult to conclude. The data was also different to the expectations, it was recording less meteoric dust than expected and varying amounts of cosmic radiation, and sometimes silent above 600 miles. This was figured out on Explorer 3 when they realised the counters were being saturated by too much radiation. Leading to the discovery of the Van Allen Radiation Belt. Although they described the belt as “death lurking 70 miles up” it actually deflects high energy particles away from earth, meaning life can be sustained on earth. The satellite batteries powered the high-powered transmitter for 31 days, and after 105 days it sent it’s last transmission on May 23rd 1958. It still remained in orbit for 12 years, reentering the atmosphere over the pacific ocean on March 31st after 58,000 orbits.

When Planes Need an Eye Test

Naval Outlying Field Webster
The photo resolution marker at Naval Outlying Field Webster, From Google Maps

A few years ago, The Center for Land Use Interpretation (CLUI) reported on the dozens of Photo calibration targets found in the USA. They are odd looking two dimensional targets with lots of lines on the of various sizes, used as part of the development of aerial photography. Mostly built in the 1950’s and 60’s as part of the US effort of the cold war.

Shaw Air Force Base
The photo resolution marker at Shaw Air Force Base. From Google Maps

At this point, just after the second world war, there was a huge push to get better information about the enemy. The military needed better aerial recconasance. This very problem lead to the development of the U-2 and the SR-71. As part of this, there needed to be methods of testing these planes with the big camera systems attached to them. This was before the development of digital photography, so resolution is much more difficult to test.

The USAF test target
The 1951 USAF test target from wikipedia, they can still be bought.
Fort Huachuca
The photo resolution marker at Fort Huachuca. From Google Maps

This is where the photo resolution markers came in. Much like an optometrist uses an eye chart, military aerial cameras used these giant markers. Defined in milspec MIL-STD-150A, they are generally 78ft x 53ft concrete or asphalt rectangles, with heavy black and white paint. The bars on it are sometimes called a tri-bar array, but they can come in all forms, such as white circles, squares, and checkered patterns.

Beaufort Marine Corps Base
The photo resolution marker at Beaufort Marine Corps Base. From Google Maps

The largest concentration of resolution targets is in the Mojave desert, around Edwards Air Force Base. This is the place most new planes were tested during this time, with the U-S, SR-71 and X-15 being just some of the planes tested there. There are a set of 15 targets over 20 miles, known as photo resolution road. There are also plenty of other resolution targets at aerial reconnaissance bases across the US, such as Travis AFB, Beaufort Marine Corps Base and Shaw Air Force Base.

Elgin Air Force Base
The photo resolution marker at Elgin Air Force Base. From Google Maps

How Going To The Moon Kick-started the Silicon Age

In the late 1950’s, there were three people who were at the epicenter of a huge breakthrough in the world of electronics, the invention of the Integrated Circuit (IC). Jack Kilby of Texas Instruments, Kurt Lehovec of Sprague Electric Company, and Robert Noyce of Fairchild Semiconductor. In August 1959, Fairchild Semiconductor Director of R&D, Robert Noyce asked Jay Last to begin development on the first Integrated Circuit. They developed a flip-flop with four transistors and five resistors using a modified Direct Coupled Transistor Logic. Named the type “F” Flip-Flop, the die was etched to fit into a round TO-18 packaged, previously used for transistors. Under the name Micrologic, the “F” type was announced to the public in March 1961 via a press conference in New York and a photograph in LIFE magazine. Then in October, 5 new circuits were released, the type “G” gate function, a half adder, and a half shift register.

The Type F flip flop
Junction-isolated version of the type “F” flip-flop. The die were etched to fit into a round TO-18 transistor package
Type F life image
Physically-isolated Micrologic flip-flop compared to a dime from LIFE magazine March 10, 1961

These first few integrated circuits were relatively slow, and only replaced a handful of components, while being sold for many times the price of a discrete transistor. The only applications that could afford the high prices were Aerospace and Military systems. The low power consumption and small size outweighed the price drawbacks, and allowed for new and more complex designs. In 1961, Jack Kilby’s colleague Harvey Craygon built a “molecular electronic computer” as a demonstration for the US Air Force to show that 587 Texas Instruments IC’s could replace 8,500 discrete components (like transistors and resistors) that performed the same function. In 1961, the most significant use of Fairchild Micrologic devices were in the Apollo Guidance Computer (AGC). It was designed by MIT and used 4,000 type “G” three input NOR gates. Over the Apollo project, over 200,000 units were purchased by NASA. The very early versions were $1000 each ($8000 today) but over the years prices fell to $20-$30 each. The AGC was the largest single user of IC’s through 1965.

apollo guidance computer logic module
Apollo logic module assembled by Raytheon to be used in the AGC
Type G micrologic
Philco Ford also produced the Fairchild Type ‘G’ Micrologic gate for the Apollo Guidance Computer – this is the flat pack verison

Note that although Fairchild designed and owned the type “G” device, they were mostly made by Raytheon and Philco Ford under licence from Fairchild. Over this time many semiconductor manufacturers such as Texas Instruments, Raytheon and Philco Ford were also making large scale silicon production for other military equipment. These included the LGM-30 Minuteman ballistic missiles, and a series of chips for space satellites. This major investment from the government and the military kick started the development of the increasingly complex semiconductor, and eventually forced the prices low enough for non military applications. The processes improved and by the end of the Apollo program, hundreds of transistors could be fitted into an IC, and more complex circuits were being made. Eventually the costs of adding more transistors to a circuit got extremely low, with the difficulty being the quality of manufacturing. It could be argued that NASA and the Pentagon paved the way for silicon device production as we know it today.

The 50th Flight of the Falcon 9

Awe inspiring Falcon 9 Photo
A truly awe inspiring photo Of the Falcon 9’s 50th flight. From the SpaceX Flickr.

At 05:33 UTC on March 6th 2018 SpaceX launched it’s 50th Falcon 9 mission. The version 1.2 Falcon 9, with a brand new “Block 4” variant booster B1044, lifted off from Cape Canaveral Space Launch Complex 40. On board, inside the type 1 fairing was Spain’s Hispasat 30W-6. Weighing in at 6,092kg, being the size of a bus and being launched into geosynchronous transfer orbit, it’s the biggest challenge that the Falcon 9 has come up against.

50th Falcon 9 Flight 1
50th Falcon 9 flight soars into the Florida night sky, Image by @marcuscotephoto on Twitter

The First stage if the Falcon 9 fired for about 2 minutes and 35 seconds before releasing and plummeting back towards the Atlantic ocean. The initial plan was top land the “type 4” first stage on the autonomous drone ship “Of Course I Still Love you” in the Atlantic. Landing legs and titanium steering grid fins were attached and went up with the rocket.  There was already speculation, due to the large payload and the orbit attempted, whether the Falcon 9 would have enough fuel left to attempt the reentry and landing procedure. Unfortunately it was not possible to find out whether the F9-51 mission would have made a landing because the autonomous drone ship was kept in port because of high sea conditions. The rocket still went through the entire reentry and landing procedure, as mentioned on the livestream, but ended up in the Atlantic.

Long exposure of Falcon 9
An awesome long exposure shot of the Falcon 9 Taking off from SLC-40. From @marcuscotephoto on Twitter

almost 9 minutes in, the second stage with the payload achieved a Low Earth Orbit, and “parked” until T+26 min 36s where they first crossed the equator. This second burn lasted 55 seconds to accelerate the ss/Loral-built satellite  into a Geosynchronous Transfer Orbit. The Hispasat 30W-6 will fire its four SPT-100 plasma thrusters to gradually raise itself to Geosynchronous Orbit positioned 30 degrees West (clue in the name). Hispasat 30W-6 is designed to provide broadband services in Europe and Northwest Africa.

The Hispasat 30W-6 launching
The Hispasat 30W-6 launching at night, from SLC-39. From SpaceX Flickr.
Timelapse of Falcon Launch
Timelapse of Falcon Launch from across the water, from SpaceX Flickr

This is the fourth all-expendable Falcon 9 launch in the past 5 years, and the first time a “type 4” stage has been expended on it’s first flight. Both of the stages of the F9-51 rocket were tested at SpaceX Rocket Test Facility in McGregor, TX during October/November 2017. They have been at Cape Canaveral since January 2018, and were stacked ,loaded with propellant and tested (first stage only) at the Cape at SLC 40 on February 20, 2018. The Launch was initially planned for February 25th, but was shelved by SpaceX to investigate payload fairing pressurisation issues.

Raw power of Falcon 9
An image showing the raw power of the Falcon 9, from SpaceX Flickr.

The Ups And Downs Of The Falcon Heavy Launch

At 20:45 UTC on the 6th of February 2018 the long awaited Falcon Heavy soared up into the sky. Watching the livestream, there was something slightly different. Instead of the usual single commentator, they had four. Behind them, hundreds of SpaceX employees cheering all the way through the launch, with bigger cheers at each milestone. It was definitely long anticipated, and I even felt the impact at university. Students were going round making sure people knew that tonight was the night that the Falcon Heavy was launching. The stream didn’t disappoint space lovers, and I highly recommend watching it on the SpaceX Youtube page.

So what actually happened,  why was this flight so important? The demo mission was the  first firing of the full Falcon Heavy configuration. Although all the rockets had been previously fired and tested at SpaceX’s rocket test facility in McGregor, TX. Consisting of “Block 2” variant side boosters (B1023.2 and B1025.2) and a “Block 3” variant core stage (B1033.1). Both the boosters had been flown before and refurbished in Hawthorne, CA. B1023.2 was flown May 27th, 2016 for Thaicom 8 launch, landing on SpaceX’s autonomous drone ship “Of Course I Still Love You”. B1025.2 flew on July 18th, 2016 for the CRS-9 mission, landing at Landing Zone (now landing zone 1). It is noted that future Falcon Heavies will likely use the “Block 5” variant. Elon Musk Claims that the development of the Falcon Heavy project has cost $500 million to get to this stage.

Falcon Heavy Before Launch
The Falcon Heavy the night before launch. From @SpaceX on Twitter

At 20:45 UTC, the Falcon Heavy lifted off of pad 39A at Kennedy Space Centre. It weighed roughly 1,400 tonnes and was 70m tall. with 2,128 pounds of thrust, the triple barreled rocket lifted off the pad with its 27 Merlin 1D engines (9 on each booster). At the time of writing it is the largest and most powerful operational rocket in use today by a factor of 2. Elon Musk gave the launch a 50-50 chance of success, but it continued through almost all of the milestones. Through Max-Q, release of boosters, and release of the main engine. The second stage performed 3 burns during the 6 hour mission to accelerate the cargo to into a heliocentric orbit. The orbit ranges from earth orbit to beyond mars (0.99 x 1.71AU). The concept of this burn was to demonstrate long coasts between the second and third burns. This ability is needed for some DoD EELV Heavy class missions, a market that SpaceX wants to compete in.

Falcon Heavy Launching
Falcon Heavy launching from pad 39A at Cape Canaveral Air Force Base.
Intended Orbit
Intended orbit of the Falcon Heavy payload, heliocentric. From Elon Musk’s Twitter.

Usually on these types of initial flights they put some sort of simulated weight in the fairing (the bit that holds the payload on top) usually a block of concrete. Elon Musk being Elon saw this as a marketing opportunity, and instead used his personal 2008 cherry red Roadster, weighing in at 1,250kg. In the driver’s seat sat a full scale human mannequin named “Starman”, wearing a SpaceX branded pressure spacesuit. The person who timed the release of the fairing showing the Tesla against the backdrop of the earth, to the music of “Life of Mars” by David Bowie, deserves a medal. Although perfectly timed, it is sometimes incorrectly attributed as “Starman” by Bowie, which would make more sense when you think about it. On the dashboard of the car is the immortal words of “don’t panic”, a tribute to A Hitchhiker’s Guide to the Galaxy, that was a clever addition. There is a livestream of the first 5 hours of Starmans trip, at which time it probably lost signal, or ran out of battery. There has been mixed reviews of this stunt. Some call it art, whereas others call it “space littering”. Some commentators such as Burnie Burns on the Roosterteeth Podcast simply don’t like the use of space for marketing purposes. Scientists at Purdue University called it “the dirtiest man-made object ever to be sent to space” due to its use driving in Los Angeles.

Tesla Roadster in Orbit
Elon Musk’s Tesla Roadster with Starman sat in the driver’s seat.

For me personally the most impressive part of the entire video was near to the end. SpaceX have had some famous problems with the landing of their reusable rockets, but during this mission they planned to land all three. The best shot of the entire livestream was the two boosters coming down at the same time, with the Cape in shot. Both boosters opening their landing legs, and coming down to land on Landing Zone 1 and 2. It was a truly epic sight, and from an engineers point of view, very impressive. The second pad was installed for these Falcon Heavy missions, and the boosters worked just as planned. The core was a slightly different story. It attempted to land on the autonomous drone ship “Of Course I Still Love You”. It completed its boost-back and reentry burn, but for the three-engine landing burn, two engines failed to ignite. The core ended up in the Atlantic. Smoothly brushed over, this was not mentioned on the Livestream, and not until a few hours later on Twitter. Even so, the things that did land correctly were impressive.

FH Side Booster Landing
The impressive shot of the side boosters landing simultaneously on LZ1 and LZ2, at Cape Canaveral.

There has been a huge amount of excitement and skepticism about the Falcon Heavy. Some have heralded it the way Elon Musk wants to get to Mars, others just love the idea that the car will be out there for “billions of years”. Although very impressive, the Falcon heavy is really designed to be a beefier version of the Falcon 9, and will probably do the same job. SpaceX are aiming in the coming years to get more contracts from the Department of Defence, and aim to get more up into space at the same time. The Falcon Heavy is all about making it cheaper for big payloads to get to space. Although it has the capability to get to Mars, and carry people, Musk has said that there are bigger plans in the pipeline for those jobs. As for the car, according to chemist William Carroll, solar and cosmic radiation will break down most of the car within a year, leaving just the aluminium frame and maybe some glass that isn’t shattered by meteorites.

The Falcon Heavy Launching
The Falcon Heavy launching, taken from behind a SpaceX hangar near the launch site.

This is a big moment for SpaceX, and the space community, and shows that there are big things coming in the sector. There are big launches aimed from the big companies this year, and new rockets being unveiled in the near future. SpaceX may have just started a new space race. For all the excessive marketing that Elon Musk does, SpaceX have definitely got their marketing message right.

To find similar photos, and to buy reasonably priced prints of some of the above visit www.marcuscotephotography.com

Why James Webb Was so Important

NASA Administrator James E. Webb
NASA Administrator James E. Webb. This was his official NASA photograph

There are not many people who know off the top of their head who James Webb is, even many lovers of space may not know who he was. Yet they are about to launch the James Webb Space Telescope into space to replace Hubble. James Webb wasn’t an engineer, or a physicist, or even really an academic; he was a lawyer and politician. He turned a small government research department into an organisation that had links to almost every state, and had control of 5% of the US federal budget. Webb’s NASA controlled the jobs of half a million workers across America, and he introduced new working practices and management techniques that are still used today.

If you were to go out and read the biographies of the astronauts, or histories of spaceflight, Webb doesn’t really come up. He was portrayed as just a bureaucrat in Washington, funnelling orders down the chain, living the politician life. In this new age of spaceflight, we see the Apollo years as some sort of poetic story, with NASA being the figurehead of the battle to win space against the evil russians. In 1961 though, America did not follow this narrative, nobody in America cared about space, least of all the brand new president, John F Kennedy. When he set up his first reshuffle of the cabinet they simply could not get anyone to run NASA, they asked 18 high level politicians, and everybody said no, space was a dead end job, and NASA was just a collection of squabbling mission centres. Eventually, JFK’s vice president, Lyndon B. Johnson suggested Jim Webb, a guy who had worked under the Roosevelt administration and had some experience with private businesses. When asked, by JFK personally, Webb agreed to run NASA, as long it was the way he wanted it. JFK, desperate for an administrator gladly agreed.

shaking hands with JFK
President Kennedy shakes hands with NASA Administrator James Webb

There had been heavy opposition to the idea of manned spaceflight. Up to this point, the head of the President’s Science Advisory Committee, Jerome Wiesner, had issued a critical report on project mercury. Kennedy, as a senator he had openly opposed the space program and wanted to terminate it. Kennedy put his vice president LBJ as the head of the National Aeronautics and Space Council because he had helped create NASA, but it was mainly to get him out of the way. Although Kennedy did try and reach out for international cooperation in space in his state of the union address in January 1961, he got nothing from Khrushchev. Kennedy was poised to dismantle the effort for space, purely because of the massive expense.

The space Council
Vice President Lyndon B. Johnson (seated, center) presides over a meeting of the National Aeronautics and Space Council.

He began his NASA administration on February 14th 1961. A month later on April 12th, Yuri Gagarin became the first man to orbit the earth. Reinforcing some fears that America was being left behind in a technological competition with the Soviet Union, America suddenly cared about space. Kennedy made a U-turn and space sped to the top of the list.  This lead to Kennedy making his famous speech on May 21st where he spoke those famous words “we will put a man on the moon before the decade is out”. Kennedy wanted to take lead in the space race. Suddenly, putting a man on the moon was the number one priority.

Kennedy Talking to Congress
MAy 1961, Kennedy proposes landing a man on the moon to congress. LBJ and Sam Rayburn sit behind him.

This meant that James Webb just got handed the opportunity to run the biggest single project the country had ever seen. Webb was told to go back to his engineers and figure out how much it will cost to get to the moon. His engineers came up with the number of $10 billion (a scary big number in the 1960’s), and sheepishly told Webb, expecting to be told to make cuts and slashes to the plan. Instead he told them to go higher, because he knew problems would come their way, and extra money will need to be spent, so they come back with the figure of $13 billion. Webb accepts the number, and goes to congress and tells them he needs $20 billion over the next 7 years. Jaws hit the floor, but he used this political knowledge to get a huge amount of leverage.

The key leverage he had was jobs, and he knew it. At its height, NASA employed half a million people in some form, that’s roughly the number of people living in Wyoming. The two biggest investments were in Cape Canaveral, FL and Houston, TX. The most controversial was the Manned Spaceflight Centre in Houston, donated by Rice University. Originally based in Langley Virginia, and named the Space Task Group, the senator didn’t care much for space. The entire operation was moved to Houston, LBJ’s home state. It was central, and had good universities surrounding it. There were many Texas based representatives in the space political landscapes at that time, such as Sam Rayburn, the speaker of the House of Representatives.

Johnson Space Centre
Manned Spaceflight Centre, Texas, one of the biggest employers in Texas for a long time. with over 3000 federal workers, and 100 buildings

One thing that Webb understood was what NASA needed to run. He implemented a very flat organisational structure, with very few middle managers. Webb was the very top, controlling Washington. He also had the head of NACA (precursor to NASA) Hugh L. Dryden as an associate director. He had overseen the development of the x-15, and understood the technical needs of Apollo. Also Robert Seamans, also an associate director, acted as the general manager of NASA, and oversaw the everyday running of the program. Using a team of people, each with their own particular strengths helped NASA, especially in the early growth years, much more so than any one of them could achieve on their own.

Webb in a Gemini Trainer
Webb in a Gemini Trainer

Part of what James Webb did, to the dislike of congress, was to invest in academia, specifically universities. $30 million dollars a year was put into the Universities Development Fund. A fund designed to help students get into engineering, and to develop talent, skills, and academics that could not only work for NASA, but help the science behind it. As it was taken from a fund that congress had no control over, the money continued to help 7000-8000 students a year get through university at a time where NASA needed engineers. Webb believed that NASA was more than just the one shot to the moon, and frequently fought with the presidents on that fact. He wanted NASA, and space exploration to benefit science, engineering and even society. He believed that this project could fix other problems not even related to space, such as poverty and disease. The management style of NASA, and the way these big projects were handled showed the impossible could be achieved. He frequently lectured on this subject, and universities became an important part of NASA.

Launch_Complex_34_Tour
Webb, Vice President Lyndon Johnson, Kurt Debus, and President John F. Kennedy receive a briefing on Saturn I launch operations

There was huge pressure from washington to spend all of NASA’s budget purely on the Apollo moonshot. Webb was instrumental in making sure that NASA and spaceflight was more than that. be made sure other projects like the Mariner and Pioneer space programs happened, and that JPL still functioned even with a terrible track record at the time. At the time, the academic community worked with NASA, in large part because of the importance Webb put on furthering science. Webb would frequently lecture at universities, and teach about the management styles that made NASA was. Unfortunately, some in Washington didn’t care for the extra spending, especially the states that did not have a mission centre or any of the major manufacturing plants located there. So when the Apollo 1 fire happened, there were a small group that were willing to use it as a way to make changes.

Closeup of James E. Webb, National Aeronautics and space administration

The Apollo 1 fire was a very unfortunate accident, and a national tragedy. For some, it highlighted some major problems with the Apollo program and how it had been run by the major contractor North American Aviation. Committees were set up, and Webb suddenly went from running NASA to trying to defend it. During the inquests, NASA still ran, it continued to fix problems and aim for the moon. This was because James Webb was there defending it. Left to just take the heat, some believe (me included) NASA’s funding would have been significantly cut, and we may have never got to the moon. Webb stood up in Washington and fought hard for the continuation of the project, defending the decisions that his team had made. At the end of it, he had used up most of his political sway, and called in so many favours that NASA was safe for the time being, and that Apollo was possible.

Webb presents NASA’s Group Achievement Award to Kennedy Space Center Director Kurt H. Debus, while Wernher von Braun (center) looks on

At this point, Johnson had decided not to run for re-election, Webb felt that he should step down to allow Nixon to choose his own administrator. On October 7, 1968 he stepped down from office. To put that into perspective, Apollo 11 landed on the moon July 20th, 1969, barely a year later. Webb went on to be a part of many advisory boards and served as regent for the Smithsonian institute. He died in 1992, and was buried in Arlington National cemetery.

This post was inspired by reading the book: The Man Who Ran The Moon by Piers Bizony. For anyone interested in the subject of how Webb actually made his dealings, and a much more detailed account of how NASA became what it is, I recommend this book. He also did a Lecture on Webb that I found on YouTube where he tells the story really well.