The Foundry: The First Fire

Now it’s time to test the foundry, or at least the first version of it. This also has a benefit to it. Some others who have made this style of foundry have found this process helps the concrete to fully cure, and dry any leftover water still in the mixture. This process is pretty simple, most suggest using charcoal as the main fuel. We went down the local hardware store and they had a sale on charcoal briquettes. These are small and there are plenty of them, and fit nicely in the foundry. Light the fire in any way you are used to, we used fire lighters and some cheap kindling, also from the hardware store. If you don’t know how to light fires safely, find somebody who does.

First Tests
The foundry having its first fire, drying it out and seeing whether it can survive.

We didn’t use much to start with, this is meant to be a calm fire to help cure the concrete, and test it can deal with at least some hot temperatures. It was also to see how well it burnt with the air hole we put in. Main problems we found were that the air hole did not provide enough oxygen into the system, so the fire was slightly stinted. We tried blowing into the hole a few times, and the fire definitely got bigger, but it also sprayed ash into the air, so be very careful of that. We also noticed something most blogs talk about, lots of heat escapes from the top. With the foundry having such a big opening, very little of the heat is retained, and the fire has to work harder to keep the heat at a set level. A lid is often the best way to battle this.

The aftermath
The foundry after its first test and the ash was scraped out of it.

So what have we learnt from our first fire? We need a lid, and some way to force air into the hole. This will be a topic of further posts, but for now we know our concrete foundry can withstand the heat of a fire, and is now a little bit darker from all the ash. Thanks for reading, and hope to come with another update soon.

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